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Yamaha YZF R1
Dirtbike Parts and Performance
 
 
 

 

Dynobike Performance Motorcycles
Approved Motorcycle Service Centre

Dirtbike Performance Centre

Motocross and Enduro Engine and Suspension Tuning

Dynobike has been building and tuning high-performance fourstroke machinery for many years. Allow us to apply our exptertise to your thumper - whether it be a weekend bushbasher or a serious MX bike, we can make it better. Often, much better! Check out our Workshop Services

We also have numerous products which will enhance your motocrosser or enduro bike including a comprehensive range of Wiseco Pistons

Check out our specials - LeoVinci Pipes at low, low prices

For information on how much more performance you may expect, and how much it will cost, read this short article on a WR/YZF250 Hotup
Article on WR450 Engine Rebuild
Another article on a WR450 Hotup
 

DRZ400 440cc big valve conversion
 
DRZ400 big valve.jpg
DRZ400 big valve
DRZ400 high comp 440cc.jpg
DRZ400 high comp 440cc
DRZ400 ported 2.jpg
DRZ400 ported


DRZ450SM de-restricted

Well this is quite a straight forward job, however the carburetor on these bikes are very difficult to get at and you need to pull it right out to change the main jets so make sure you have plenty of time and tools for the job if you attempt it yourself.
Apart from that it's all self explanatory if you look at the pics. Once you have pulled out the intake snorkel mark out the top of the box roughly 75mm square and cut it out with a hacksaw blade. remove the two lower sub frame bolts so it can be tilted out of the way while you get the carb. we finished up with a 150 main jet, needle in position 3 and pilot air screw set at three and half turns out. This is only guide so don't assume it will be right, make sure you check the air fuel mixtures.
As you can see from the graph the result's well worth all the effort. "feel the difference"
 

DRZ450_dyno_chart.jpg
DRZ450_dyno_chart
What's it cost*

Jet kit - $145.00 optional (we didn't use one is this example)
Labour to cut out the box and dyno tune $450.00 
 

The owner writes:

Nice work Dave, Bike feels all round snappier/stronger. Seems to breath a little better.
Thanks again.
Sam 

DRZ450SM_carb.jpg
DRZ450SM_carb
DRZ450SM.jpg
DRZ450SM
DRZ450SM_airbox_modified.jpg
DRZ450SM_airbox


Husky 510 EngineRebuild

No, it didn't blow up - this guy had the good sense to rebuild it before that happened. So here you go this is hows its done:

Engine out, head and barrel off, quick measure to make such the barrel's ok. 

Pull the clutch assembly and flywheel off - you will need a special flywheel puller for that. Then split the cases, pull the crankshaft out, press it all apart and fit the new rod kit. Press the crank back together to the correct web width which we measured before we started and then true it all up to within .05 mm, and re-assemble everything in the reverse order. 

Easy as that!

The owner did mention that the engine is now a little smoother so maybe it was on the way out. 
 
Husqvarna 510 engine on work bench.jpg
Husqvarna 510 engine
Husqvarna 510 engine split.jpg
Husqvarna 510 engine split
Husqvarna 510 crank true.jpg
Husqvarna 510 crank true


Race Reports

Danny Bray Race Report: Victorian Thumpercross March 2005 (Word Doc)
Danny Bray Race Report: Arena X Round 1 April 2005 (Word Doc)
Danny Bray Race Report: Gippsland Centre Round 3 July 2005 (Word Doc)
Danny Bray Race Report: Monza Park - Ballarat 18th June 2005 (Word Doc)

Vic Titles Round 3 -2005 results.xls

*Prices in Australian dollars and subject to change without notice

 

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